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ABB AF Contactors

ABB AF 3-pole contactors use an electronic coil interface for AC or DC control and include built-in surge suppression. The range extends from AF09 to AF2850, with AC-3 motor ratings from 4 to 560 kW at 400 V on applicable models and AC-1 current ratings up to 2850 A for power switching.

  • Motor starting for pumps, fans, compressors, conveyors, mixers and machine drives.
  • Power switching in distribution and feeder circuits, including high-current applications up to 2850 A AC-1 on the largest frames.
  • Switching on 690 V and 1000 V AC networks, plus DC circuits within the rating of the selected frame.
  • Panel building for direct-on-line, reversing and star-delta starters with compatible overload relays and manual motor starters.
  • Industrial plant environments where short voltage dips may affect motor operation; SEMI F47-0706 conditions are available on request.

The ABB AF Contactor series is designed for motor starting, power switching and electrical distribution applications in industrial low-voltage systems. Covering a wide range of operational currents from 9 A to 2,850 A across different product configurations, the series offers 3-pole and 4-pole contactors for various electrical loads. Featuring ABB's electronically controlled AF coil technology, wide AC/DC control voltage compatibility and integrated surge suppression, AF contactors provide reliable switching performance under varying control supply conditions. Their reduced coil energy consumption, flexible terminal options and extensive accessory range make them suitable for industrial automation, motor control centers and high-current switching applications.

Advanced Electronic Coil Technology

The AF series incorporates an electronically controlled coil that converts AC or DC control voltage into an optimized DC voltage for coil operation. This technology allows a reduced number of coil variants to cover a wide range of control supply voltages, simplifying product selection and inventory management. The electronic coil also helps maintain reliable contactor operation during control voltage drops and sags, reducing the risk of unwanted contactor release.

Energy-Efficient Operation and Surge Suppression

Compared with conventional contactor coils, ABB AF technology can reduce coil energy consumption by up to 80%, helping lower control circuit energy requirements. Integrated surge suppression limits voltage transients generated during coil switching, reducing the need for separate external suppression components in compatible configurations. These features support efficient and reliable operation in industrial control systems.

Flexible Wiring and Accessory Integration

The AF series offers multiple connection options, including screw terminals, push-in spring terminals and ring tongue connections, depending on the selected model. Push-in spring technology facilitates fast wiring and helps simplify electrical panel assembly. A wide range of compatible accessories includes auxiliary contacts, mechanical interlocks, connection kits and overload relays. These components support the configuration of reversing starters, star-delta starters and other industrial motor control arrangements.

Reliable Switching and Industrial Control

Designed for different switching duties, AF contactors support AC-1, AC-3, AC-3e and other applicable utilization categories, depending on model and configuration. Mirror contacts and mechanically linked auxiliary contacts are available for selected versions, supporting electrical interlocking and control circuit monitoring. Their broad current range makes them suitable for both standard motor control and high-current power switching applications.

Industrial Applications

ABB AF contactors are suitable for a wide range of industrial motor control and power switching applications, including:

  • Industrial motor starting and switching.

  • Pumping stations and water treatment equipment.

  • Compressors, fans and ventilation systems.

  • Conveyor and material handling systems.

  • Industrial power distribution and bypass circuits.

  • Reversing and star-delta motor starter assemblies.

  • Heating and other electrical load switching applications.

Model Selection and Technical Specifications

  • Model Range: AF09 to AF2850, including different frame sizes and configurations.

  • Pole Configuration: 3-pole and 4-pole versions.

  • Rated Operational Current: Up to 2,850 A for selected 3-pole configurations, depending on utilization category.

  • Motor Switching Capacity: Up to 560 kW at 400 V AC-3 for selected models.

  • Control Coil: Electronic AC/DC coil technology.

  • Control Voltage Range: Four coil variants across the family cover 24–500 V AC and 20–500 V DC.

  • Energy Efficiency: Up to 80% lower coil energy consumption compared with conventional contactor technology.

  • Protection Features: Integrated surge suppression and voltage-drop tolerance.

  • Connection Types: Screw, push-in spring and ring tongue terminals, depending on model.

  • Auxiliary Contacts: Mirror and mechanically linked contact options for selected configurations.

  • Accessories: Auxiliary contacts, mechanical interlocks, connection kits and compatible overload relays.

Parameter

Parameter Specification
Product type 3-pole AC contactor
Model range AF09–AF2850
AC-3 motor power 4–560 kW at 400 V for applicable models
AC-1 current Up to 2850 A; see model table for listed values at 690 V
Control supply AC 50/60 Hz and DC; available voltage range depends on frame and coil code
Coil voltage coverage stated in source 24–500 V AC (50/60 Hz) and 20–500 V DC across the range, with frame-specific coil codes
Maximum switching voltage Up to 1000 V AC; DC rating varies by frame, up to 850 V DC on selected frames
Surge suppression Built in as standard, according to the source
Voltage-dip information SEMI F47-0706 conditions of use available on request
Source reference ABB MAIN CATALOG 2024 — Motor protection and control, Section 03

Model Table

Control Voltage and Coil Codes

The source separates coil codes by contactor frame range. Do not assume that every voltage code is available on every AF model.

AF09–AF370

Coil code 50 / 60 Hz DC
11 24 … 60 V 20 … 60 V
12 48 … 130 V 48 … 130 V
13 100 … 250 V 100 … 250 V
14 250 … 500 V 250 … 500 V

AF400–AF1250

Coil code 50 / 60 Hz DC
68 — 24 … 60 V
69 48 … 130 V 48 … 130 V
70 100 … 250 V 100 … 250 V
71 250 … 500 V 250 … 500 V

Note: coil code 68 is DC only (24–60 V DC). For DC coils, the source says to observe terminal polarity: A1 positive and A2 negative.

AF1350–AF2850

Coil code 50 / 60 Hz DC
70 100 … 250 V 100 … 250 V

Switching Voltage by Frame Size

Frame range Maximum switching voltage listed
AF09 … AF38 up to 690 V AC and 220 V DC
AF40 … AF96 up to 1000 V AC and 220 V DC
AF116 … AF140 up to 690 V AC and 260 V DC
AF146 up to 1000 V AC and 260 V DC
AF190 … AF370 up to 1000 V AC and 340 V DC
AF400 … AF750 up to 1000 V AC and 600 V DC (850 V DC for AF580 and AF750)
AF1250 … AF2050 up to 1000 V AC and 850 V DC
AF2650 / AF2850 up to 1000 V AC

Model List and Ratings

Model AC-3 power at 400 V AC-1 current at 690 V UL/CSA 3-phase at 480 V General use at 600 V
AF09 4 kW 25 A 5 hp 25 A
AF12 5.5 kW 28 A 7.5 hp 28 A
AF16 7.5 kW 30 A 10 hp 30 A
AF26 11 kW 45 A 15 hp 45 A
AF30 15 kW 50 A 20 hp 50 A
AF38 18.5 kW 50 A 25 hp 50 A
AF40 18.5 kW 70 A 30 hp 60 A
AF52 22 kW 100 A 40 hp 80 A
AF65 30 kW 105 A 50 hp 90 A
AF80 37 kW 125 A 60 hp 105 A
AF96 45 / 55 kW 130 A 60 / 75 hp 115 A
AF116 55 kW 160 A 75 hp 160 A
AF140 75 kW 200 A 100 hp 200 A
AF146 75 kW 225 A 100 hp 200 A
AF190 90 kW 275 A 125 hp 275 A
AF205 110 kW 350 A 150 hp 300 A
AF265 132 kW 400 A 200 hp 350 A
AF305 160 kW 500 A 250 hp 400 A
AF370 200 kW 600 A 300 hp 520 A
AF400 200 kW 600 A 350 hp 550 A
AF460 250 kW 700 A 400 hp 650 A
AF580 315 kW 800 A 500 hp 750 A
AF750 400 kW 1050 A 600 hp 900 A
AF1250 — 1260 A — —
AF1350 475 kW 1350 A 800 hp 1350 A
AF1650 560 kW 1650 A 900 hp 1650 A
AF2050 — 2050 A — 2100 A
AF2650 — 2650 A — 2700 A
AF2850 — 2850 A — 2850 A

AF09Z–AF38Z PLC-Dedicated Versions

Version Range Coil Key data
AF09Z … AF38Z 24 V DC for PLC 4 to 18.5 kW Code 30 24 V DC Direct control by a 24 V DC ≥ 250 mA PLC output. Pull-in 6 W / 250 mA, holding 1.7 W. N.O. contact opening 29 ms, closing 53 ms. Built-in surge protection.
AF09Z … AF38Z AC / DC for specific applications 4 to 18.5 kW Codes 20–23 Coil 20 covers 12…20 V DC. Coil 21 allows direct control by a 24 V DC ≥ 500 mA PLC output. Coils 21, 22 and 23 withstand short voltage sags and dips.

Main Accessories

Item Detail
Auxiliary contact blocks — front CA4-10 (1 N.O.) · CA4-01 (1 N.C.)
Auxiliary contact blocks — side CAL4-11 (1 N.O. + 1 N.C.) · CAL18-11 · CAL19-11 on larger frames
Timers Electronic TEF4-ON · TEF4-OFF
Interlocking units Mechanical VM4 · VM96-4 · VM19 · VM750H / VM750V · VM1650H; mechanical / electrical VEM4
Connection sets for reversing contactors BER16-4 · BER38-4 · BER65-4 · BER96-4 · BER140-4 · BER205-4 · BER370-4 · BEM460-30 · BEM750-30
Surge suppressors Built-in surge protection as standard — no external unit required

Overload Relays and Manual Motor Starters

Category Models / details
Thermal overload relays TF42 (0.10–38 A); TF65 (22–67 A); TF96 (40–96 A); TF140DU (66–142 A); TA200DU (66–200 A)
Electronic overload relays EF19 (0.10–18.9 A); EF45 (9–45 A); EF65 (20–70 A); EF96 (36–100 A); EF146 (54–150 A); EF205 (63–210 A); EF370 (115–380 A); EF460 (150–500 A); EF750 (250–800 A); EF1250DU (350–1250 A)
Manual motor starters — thermal/magnetic, Class 10 MS116 (0.10–32 A); MS132 (0.10–32 A); MS165 (10–80 A)
Manual motor starters — magnetic protection only MO132 (0.16–32 A); MO165 (16–80 A)
Coordination Type 1 and Type 2 coordination for direct-on-line, reversing and star-delta starters

FAQ

01

Can one AF contactor accept both AC and DC control?

Yes, where the selected coil code specifies both AC and DC operation. The available range depends on frame size; coil code 68 is DC only on AF400–AF1250.

02

Does the AF range require a separate surge suppressor?

The supplied source states that built-in surge suppression is standard on every AF contactor.

03

Which AF sizes are listed for power switching only?

AF1250, AF2050, AF2650 and AF2850 are identified in the source as AC-1 power-switching models without a listed AC-3 motor rating.

04

Which overload relay should be paired with a contactor?

The source lists compatible TF and TA thermal overload relay families and EF electronic overload relay families. Confirm the relay using the motor full-load current, starting duty and exact contactor model.

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