ABB-ACS580-General-Purpose-Drive-1
ABB-ACS580-General-Purpose-Drive-1 ABB-ACS580-General-Purpose-Drive-2

ABB ACS580 General Purpose Drive

The ABB ACS580 is a general-purpose variable frequency drive for three-phase motors. The range covers 0.75–500 kW across wall-mounted drives, drive modules for cabinet integration and complete drive cabinets. It is designed for pumps, fans, conveyors, compressors, mixers, centrifuges, extruders and other common industrial processes.

  • Power range: 0.75–500 kW across ACS580-01, ACS580-04 and ACS580-07 configurations.
  • Supply: 3-phase, 380–480 V; 47–63 Hz.
  • Efficiency: 98% at rated power; IE2 efficiency class to IEC 61800-9-2.
  • Motor control: scalar and vector control for induction, permanent-magnet and synchronous-reluctance motors.
  • Built-in functions: safe torque off (STO), DC reactor and standard I/O; EMC filter configuration depends on frame and option.
  • Enclosure options: ACS580-01 IP21/IP55; ACS580-04 IP00/IP20; ACS580-07 IP21/IP42/IP54.

The ABB ACS580 General Purpose Drive is designed to provide efficient and reliable motor speed control for a wide range of industrial applications. Covering power ratings from 0.75 kW to 500 kW and voltage ratings from 200 V to 480 V, the series offers wall-mounted, drive module and cabinet-built configurations to accommodate different installation requirements. With essential control functions built in, user-friendly commissioning tools, integrated safety features and energy optimization capabilities, the ACS580 simplifies motor control and process automation for pumps, fans, compressors, conveyors, mixers and other industrial equipment.

Flexible Motor Control and Process Optimization

The ACS580 supports variable-speed motor control for both variable-torque and constant-torque applications. Its adjustable acceleration and deceleration ramps, application control macros and configurable motor parameters allow users to adapt drive operation to different load requirements. Built-in PID control and pump-related functions help regulate process variables such as pressure and flow, reducing the need for additional external control equipment in suitable applications.

Built-in Energy Efficiency and Protection Functions

Designed to improve operational efficiency, the ACS580 incorporates an energy optimizer to help reduce motor energy consumption under suitable operating conditions. Its integrated motor protection, earth-fault monitoring and thermal supervision functions help protect the drive and connected equipment. The Safe Torque Off (STO) function, certified to SIL 3, supports machinery safety requirements by preventing unintended torque generation when activated.

Easy Installation and Commissioning

The ACS580 features an intuitive control interface with a settings menu and application assistants to simplify configuration, commissioning and maintenance. Essential components and control functions are integrated into the drive, helping reduce the need for additional external hardware. The series shares the same architecture and user interface as other ABB all-compatible drives, making operation and maintenance more consistent across different ABB drive installations.

Flexible Installation and Communication

The ACS580 is available in multiple installation formats to accommodate different power ratings and electrical cabinet designs:

  • ACS580-01: Wall-mounted general purpose drives, available up to 250 kW.

  • ACS580-04: Compact drive modules for cabinet integration, covering approximately 250–500 kW.

  • ACS580-07: Cabinet-built general purpose drives, covering approximately 75–500 kW.

The series supports integration with industrial automation systems through embedded communication capabilities and optional fieldbus adapters. Compatible protocols include Modbus RTU, PROFINET, PROFIBUS, EtherNet/IP and other industrial networks, depending on the selected configuration.

Industrial Applications

The ABB ACS580 General Purpose Drive is suitable for motor speed control in a wide range of industrial and commercial applications, including:

  • Pumping Systems: Speed and flow regulation for water supply, circulation and industrial process pumps.

  • HVAC Systems: Variable-speed control for ventilation fans and air handling equipment.

  • Compressors: Motor speed control for industrial air and process compressors.

  • Conveyor Systems: Adjustable motor speeds for material handling and production lines.

  • Mixing Equipment: Speed regulation for industrial mixers and agitators.

  • Food and Beverage: Motor control for processing, conveying and production equipment.

  • Manufacturing: Variable-speed operation of general industrial machinery and auxiliary equipment.

Model Selection and Technical Specifications

  • Product Type: General purpose low-voltage AC drives.

  • Power Rating: 0.75–500 kW.

  • Input Voltage: 200–480 V, depending on model.

  • Installation: Wall-mounted, drive module and cabinet-built configurations.

  • Motor Applications: Variable-torque and constant-torque loads.

  • Control Functions: Adjustable speed control, PID control and application-specific control macros.

  • Energy Optimization: Integrated energy optimizer and energy efficiency functions.

  • Safety Function: Safe Torque Off (STO), certified to SIL 3.

  • Protection Rating: IP00 and IP21 standard configurations, with selected IP20, IP42, IP54 and IP55 options.

  • Communication: Modbus RTU and optional industrial fieldbus communication modules.

Parameter

Dimensions are in millimetres and weight is in kilograms. In the ACS580-01 IP21 height column, the first value is with the terminal box and the second is without it; an asterisk indicates the +P944 configuration for frames R5–R9. For flange mounting, depth is shown as outer-surface / inner-surface depth. ACS580-04 IP00 and IP20 share the same dimensions. For ACS580-07, the height values are IP21/IP42 first and IP54 second.

Variant / Enclosure Frame Height (mm) Width (mm) Depth (mm) Weight (kg)
ACS580-01 IP21 R1 373 / 331 125 223 4.6
ACS580-01 IP21 R2 473 / 432 125 229 6.6
ACS580-01 IP21 R3 490 / 490 203 229 11.8
ACS580-01 IP21 R4 636 / 636 203 257 19
ACS580-01 IP21 R5 732 / 596 * 203 295 28.3
ACS580-01 IP21 R6 727 / 548 * 252 369 42.4
ACS580-01 IP21 R7 880 / 600 * 284 370 54
ACS580-01 IP21 R8 965 / 680 * 300 393 69
ACS580-01 IP21 R9 955 / 680 * 380 418 97
ACS580-01 IP55 (+B056) R1 403 128 233 4.8
ACS580-01 IP55 (+B056) R2 503 128 239 6.8
ACS580-01 IP55 (+B056) R3 490 206 237 13
ACS580-01 IP55 (+B056) R4 636 203 265 20
ACS580-01 IP55 (+B056) R5 732 203 320 29
ACS580-01 IP55 (+B056) R6 727 252 380 43
ACS580-01 IP55 (+B056) R7 880 284 381 56
ACS580-01 IP55 (+B056) R8 965 300 452 77
ACS580-01 IP55 (+B056) R9 955 380 477 103
ACS580-01 Flange (+C135) R1 461 206 133 / 109 4.6
ACS580-01 Flange (+C135) R2 551 206 130 / 114 6.5
ACS580-01 Flange (+C135) R3 613 290 118 / 116 11.8
ACS580-01 Flange (+C135) R4 776 290 120 / 137 19
ACS580-01 Flange (+C135) R5 776 290 124 / 173 28.3
ACS580-01 Flange (+C135) R6 672 374 193 / 167 42.4
ACS580-01 Flange (+C135) R7 722 406 194 / 169 54
ACS580-01 Flange (+C135) R8 814 433 202 / 184 69
ACS580-01 Flange (+C135) R9 804 502 204 / 209 97
ACS580-04 IP00 / IP20 R10 1462 350 529 162
ACS580-04 IP00 / IP20 R11 1662 350 529 200
ACS580-07 Cabinet R6 2145 / 2145 430 673 210
ACS580-07 Cabinet R7 2145 / 2145 430 673 220
ACS580-07 Cabinet R8 2145 / 2145 530 673 255
ACS580-07 Cabinet R9 2145 / 2145 530 673 275
ACS580-07 Cabinet R10 2145 / 2315 830 698 535
ACS580-07 Cabinet R11 2145 / 2315 830 698 581

Model Table

Type Frame Light Duty PLd (kW) Heavy Duty PHd (kW) Light Duty ILd (A) Heavy Duty IHd (A)
ACS580-01-02A7-4 R1 0.75 0.55 2.5 1.8
ACS580-01-03A4-4 R1 1.1 0.75 3.1 2.6
ACS580-01-04A1-4 R1 1.5 1.1 3.8 3.3
ACS580-01-05A7-4 R1 2.2 1.5 5.3 4
ACS580-01-07A3-4 R1 3 2.2 6.8 5.6
ACS580-01-09A5-4 R1 4 3 8.9 7.2
ACS580-01-12A7-4 R1 5.5 4 12 9.4
ACS580-01-018A-4 R2 7.5 5.5 16.2 12.6
ACS580-01-026A-4 R2 11 7.5 23.8 17
ACS580-01-033A-4 R3 15 11 30.4 24.6
ACS580-01-039A-4 R3 18.5 15 36.1 31.6
ACS580-01-046A-4 R3 22 18.5 42.8 37.7
ACS580-01-062A-4 R4 30 22 58 45
ACS580-01-073A-4 R4 37 30 68.4 61
ACS580-01-089A-4 R4 45 37 83 72
ACS580-01-088A-4 R5 45 37 82.7 72
ACS580-01-106A-4 R5 55 45 100 87
ACS580-01-145A-4 R6 75 55 138 105
ACS580-01-169A-4 R7 90 75 161 145
ACS580-01-206A-4 R7 110 90 196 169
ACS580-01-246A-4 R8 132 110 234 206
ACS580-01-293A-4 R8 160 132 278 246 *
ACS580-01-363A-4 R9 200 160 345 293
ACS580-01-430A-4 R9 250 200 400 363 **
ACS580-04-505A-4 R10 250 200 485 361
ACS580-04-585A-4 R10 315 250 575 429
ACS580-04-650A-4 R10 355 250 634 477
ACS580-04-725A-4 R11 400 315 715 566
ACS580-04-820A-4 R11 450 355 810 625
ACS580-04-880A-4 R11 500 400 865 725 *
ACS580-07-0145A-4 R6 75 55 138 105
ACS580-07-0169A-4 R7 90 75 161 145
ACS580-07-0206A-4 R7 110 90 196 169
ACS580-07-0246A-4 R8 132 110 234 206
ACS580-07-0293A-4 R8 160 132 278 246 **
ACS580-07-0363A-4 R9 200 160 345 293
ACS580-07-0430A-4 R9 250 200 400 363 ***
ACS580-07-0505A-4 R10 250 200 485 361
ACS580-07-0585A-4 R10 315 250 575 429
ACS580-07-0650A-4 R10 355 250 634 477
ACS580-07-0725A-4 R11 400 315 715 566
ACS580-07-0820A-4 R11 450 355 810 625
ACS580-07-0880A-4 R11 500 400 865 725 *

Overload notes: ACS580-01 — * 130% IHd, ** 125% IHd. ACS580-04 — * 140% IHd. ACS580-07 — * 140% IHd, ** 130% IHd, *** 125% IHd. These overload values apply for 1 minute in every 10 minutes at 40°C. Ratings are based on the specified frame, enclosure and ambient conditions; refer to the relevant hardware manual for derating.

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