Schneider-Altistart-ATS480-Soft-Starter-1
Schneider-Altistart-ATS480-Soft-Starter-1 Schneider-Altistart-ATS480-Soft-Starter-2 Schneider-Altistart-ATS480-Soft-Starter-3

Schneider Altistart ATS480 Soft Starter

The Altivar Soft Starter ATS480 is a three-phase soft starter for squirrel-cage asynchronous motors used in process control, infrastructure and industrial machinery. Its TCS torque-control system manages acceleration and deceleration to help reduce mechanical stress and fluid surges. The single ATS480...Y range covers 208–690 V, with 21 model sizes and motor ratings up to 900 kW / 1,200 HP depending on voltage, connection method and duty class.

  • TCS Torque Control: Manages torque during acceleration and deceleration to reduce mechanical stress and fluid surges.
  • Wide Motor Range: One series covers 208–690 V across 21 models; normal-duty current is 17–1,200 A and heavy-duty current is 12–1,045 A.
  • Motor Protection: Electronic thermal protection, PTC/PT100 sensors, underload/overcurrent, phase-loss/rotation and long-start monitoring.
  • Connectivity and Options: Built-in Modbus serial; optional fieldbus/Wi-Fi modules, line chokes, DNV kits and terminal covers; signed firmware and user-access controls.
  • ATS48 Migration: Retains corresponding dimensions, mounting positions, I/O, parameters and starting capability; existing breakers, contactors and cables may be retained after verification.

The Schneider Electric Altivar Soft Starter ATS480 is designed for controlled starting and stopping of three-phase asynchronous motors in industrial process and infrastructure applications. With operational voltage ratings from 208 V to 690 V and current ratings from 17 A to 1,200 A, the series supports motor applications up to 900 kW. Featuring Torque Control System (TCS) technology, integrated motor protection, digital communication and flexible configuration options, the ATS480 helps reduce mechanical stress, starting current peaks and voltage drops. It is suitable for demanding industrial applications where controlled motor operation, equipment availability and process reliability are essential.

Advanced Torque Control and Soft Starting

The ATS480 uses a six-thyristor power structure and Torque Control System (TCS) algorithm to manage motor acceleration, deceleration and stopping. By controlling motor torque throughout the starting and stopping process, it helps reduce mechanical shocks, load fluctuations and fluid pressure surges in pumping systems. Its controlled starting characteristics also help limit electrical stress on the power distribution network.

Integrated Motor Protection and Digital Connectivity

The ATS480 incorporates motor thermal protection and configurable operating functions for different load requirements. Standard Modbus serial communication is available through two RJ45 ports, while optional communication modules support industrial protocols such as Modbus TCP, CANopen, PROFIBUS DP, EtherNet/IP and PROFINET. These connectivity options facilitate integration with PLCs, industrial controllers and process management systems.

Industrial Process Applications

The ATS480 is designed for demanding process and infrastructure applications, including water and wastewater treatment, oil and gas facilities, mining and minerals processing, food and beverage production, marine systems, industrial pumping stations and heavy-duty material handling equipment.

Model Selection and Technical Specifications

  • Rated Operational Voltage: 208–690 V AC.

  • Rated Operational Current: 17–1,200 A.

  • Motor Power: Up to 900 kW, depending on voltage and duty rating.

  • Motor Compatibility: Three-phase asynchronous motors.

  • Control Technology: Torque Control System (TCS).

  • Operating Modes: Normal Duty and Heavy Duty.

  • Communication: Modbus serial as standard; optional industrial communication modules.

  • Protection: Integrated motor thermal protection and configurable protection functions.

  • Applications: Industrial processes, infrastructure and heavy-duty motor control.

Parameter

Parameter Specification
Series Altivar Soft Starter ATS480...Y
Motor Type Three-phase squirrel-cage asynchronous / induction motors
Supply 208–690 V AC, three-phase, 50/60 Hz; motor power rating depends on supply voltage and model
Rated Current Normal duty: 17–1,200 A; heavy duty: 12–1,045 A across the model range
Motor Power Range 4–900 kW / 3–1,200 HP across the range; confirm the exact rating by voltage, connection method and duty class
Duty Classes Normal duty and heavy duty
Starting Current Setting Current setting up to 500% of starter rated current; starting current can reach 700% of motor rated current, subject to application and sizing
Control and Stop Modes TCS torque control and voltage control; torque-ramp stop, freewheel stop and dynamic braking
External Bypass Optional external bypass contactor; select and coordinate the contactor and protection devices for the application
Motor and Starter Protection Electronic thermal protection; PTC and PT100 (2-/3-wire) sensors; underload, overload/overcurrent, phase loss, phase rotation, long starting time and leakage-current monitoring
Control I/O 4 logic inputs, 2 logic outputs, 3 relay outputs and 1 analog output; PTC/PT100 motor temperature sensor support
Communication Built-in Modbus serial via RJ45; optional Modbus TCP, EtherNet/IP, PROFINET, PROFIBUS DP and CANopen modules; optional Wi-Fi access module
Display and Configuration Plain-text display terminal supplied; optional graphic display terminal; SoMove software and DTM support
Protection Rating IP20 for 17–110 A models; IP00 for 140–1,200 A models. Higher-current models have exposed power terminals unless the appropriate protective covers are fitted.
Operating Environment Operating temperature with bypass: −10 to +50 °C without derating; up to +60 °C with derating above +50 °C. Altitude: 0–1,000 m without derating; above 1,000 m, derate 1% per 100 m up to 4,000 m.
Standards, Approvals and Environmental Compliance IEC/EN 60947-4-2; IEC/EN 60721-3-3 class 3C3 and 3S3; cybersecurity practices aligned with IEC 62443; CE/e, cULus, UKCA, CCC, RCM, EAC, DNV, ABS, BV and CCS; RoHS/REACH and Green Premium environmental information. Confirm market-specific approvals for the exact model.

Model Table

Model Rated Current 230 V 400 V 440 V 500 V 525 V 660 V 690 V Power Dissipation Dimensions Weight
N / H (A) N / H (kW) N / H (kW) N / H (kW) N / H (kW) N / H (kW) N / H (kW) N / H (kW) N / H (W) W × H × D (mm) (kg)
ATS480D17Y 46373 46115 7.5 / 5.5 7.5 / 5.5 9 / 7.5 9 / 7.5 46335 46341 38 / 26 160 × 275 × 203 4.9
ATS480D22Y 22 / 17 5.5 / 4 11 / 7.5 11 / 7.5 46335 46335 46341 18.5 / 15 54 / 39 160 × 275 × 203 4.9
ATS480D32Y 32 / 22 7.5 / 5.5 46341 46341 18.5 / 11 18.5 / 11 22 / 15 22 / 18.5 84 / 54 160 × 275 × 203 4.9
ATS480D38Y 38 / 32 9 / 7.5 18.5 / 15 18.5 / 15 22 / 18.5 22 / 18.5 30 / 22 30 / 22 96 / 79 160 × 275 × 203 4.9
ATS480D47Y 47 / 38 46335 22 / 18.5 22 / 18.5 30 / 22 30 / 22 37 / 30 37 / 30 122 / 96 160 × 275 × 203 4.9
ATS480D62Y 62 / 47 46341 30 / 22 30 / 22 37 / 30 37 / 30 45 / 37 45 / 37 181 / 133 190 × 290 × 247 8.3
ATS480D75Y 75 / 62 18.5 / 15 37 / 30 37 / 30 45 / 37 45 / 37 55 / 45 55 / 45 225 / 181 190 × 290 × 247 8.3
ATS480D88Y 88 / 75 22 / 18.5 45 / 37 45 / 37 55 / 45 55 / 45 75 / 55 75 / 55 270 / 225 190 × 290 × 247 8.3
ATS480C11Y 110 / 88 30 / 22 55 / 45 55 / 45 75 / 55 75 / 55 90 / 75 90 / 75 302 / 232 190 × 290 × 247 8.3
ATS480C14Y 140 / 110 37 / 30 75 / 55 75 / 55 90 / 75 90 / 75 110 / 90 110 / 90 366 / 286 200 × 340 × 272 12.4
ATS480C17Y 170 / 140 45 / 37 90 / 75 90 / 75 110 / 90 110 / 90 132 / 110 160 / 110 459 / 371 200 × 340 × 272 12.4
ATS480C21Y 210 / 170 55 / 45 110 / 90 110 / 90 132 / 110 132 / 110 160 / 132 200 / 160 560 / 448 320 × 380 × 277 18.2
ATS480C25Y 250 / 210 75 / 55 132 / 110 132 / 110 160 / 132 160 / 132 220 / 160 250 / 200 675 / 560 320 × 380 × 277 18.2
ATS480C32Y 320 / 250 90 / 75 160 / 132 160 / 132 220 / 160 220 / 160 250 / 220 315 / 250 882 / 675 320 × 380 × 277 18.2
ATS480C41Y 410 / 320 110 / 90 220 / 160 220 / 160 250 / 220 250 / 220 355 / 250 400 / 315 1319 / 997 400 × 670 × 314 51.4
ATS480C48Y 480 / 410 132 / 110 250 / 220 250 / 220 315 / 250 315 / 250 400 / 355 500 / 400 1366 / 1152 400 × 670 × 314 51.4
ATS480C59Y 590 / 480 160 / 132 315 / 250 355 / 250 400 / 315 400 / 315 560 / 400 560 / 500 1711 / 1366 400 × 670 × 314 51.4
ATS480C66Y 660 / 590 — / 160 355 / 315 400 / 355 — / 400 — / 400 630 / 560 630 / 560 1938 / 1711 400 × 670 × 314 51.4
ATS480C79Y 790 / 660 220 / — 400 / 355 500 / 400 500 / — 500 / — 710 / 630 710 / 630 2517 / 2053 770 × 890 × 329 115
ATS480M10Y 1000 / 790 250 / 220 500 / 400 630 / 500 630 / 500 630 / 500 900 / 710 900 / 710 2845 / 2205 770 × 890 × 329 115
ATS480M12Y 1200 / 1045 355 / 250 630 / 500 710 / 630 800 / 630 800 / 630 — / 900 — / 900 3472 / 2845 770 × 890 × 329 115

Model Rated Current 230 V 400 V Power Dissipation Dimensions Weight
N / H (A) N / H (kW) N / H (kW) N / H (W) W × H × D (mm) (kg)
ATS480D17Y 46373 7.5 / 5.5 46341 38 / 26 160 × 275 × 203 4.9
ATS480D22Y 22 / 17 9 / 7.5 18.5 / 15 54 / 39 160 × 275 × 203 4.9
ATS480D32Y 32 / 22 46280 22 / 18.5 84 / 54 160 × 275 × 203 4.9
ATS480D38Y 38 / 32 18.5 / 15 30 / 22 96 / 79 160 × 275 × 203 4.9
ATS480D47Y 47 / 38 22 / 18.5 45 / 30 122 / 96 160 × 275 × 203 4.9
ATS480D62Y 62 / 47 30 / 22 55 / 45 181 / 133 190 × 290 × 247 8.3
ATS480D75Y 75 / 62 37 / 30 55 / 55 225 / 181 190 × 290 × 247 8.3
ATS480D88Y 88 / 75 45 / 37 75 / 55 270 / 225 190 × 290 × 247 8.3
ATS480C11Y 110 / 88 55 / 45 90 / 75 302 / 232 190 × 290 × 247 8.3
ATS480C14Y 140 / 110 75 / 55 110 / 90 366 / 286 200 × 340 × 272 12.4
ATS480C17Y 170 / 140 90 / 75 132 / 110 459 / 371 200 × 340 × 272 12.4
ATS480C21Y 210 / 170 110 / 90 160 / 132 560 / 448 320 × 380 × 277 18.2
ATS480C25Y 250 / 210 132 / 110 220 / 160 675 / 560 320 × 380 × 277 18.2
ATS480C32Y 320 / 250 160 / 132 250 / 220 882 / 675 320 × 380 × 277 18.2
ATS480C41Y 410 / 320 220 / 160 315 / 250 1319 / 997 400 × 670 × 314 51.4
ATS480C48Y 480 / 410 250 / 220 355 / 315 1366 / 1152 400 × 670 × 314 51.4
ATS480C59Y 590 / 480 — / 250 400 / 355 1711 / 1366 400 × 670 × 314 51.4
ATS480C66Y 660 / 590 315 / — 500 / 400 1938 / 1711 400 × 670 × 314 51.4
ATS480C79Y 790 / 660 355 / 315 630 / 500 2517 / 2053 770 × 890 × 329 115
ATS480M10Y 1000 / 790 — / 355 710 / 630 2845 / 2205 770 × 890 × 329 115
ATS480M12Y 1200 / 1045 500 / — — / 710 3472 / 2845 770 × 890 × 329 115

Model Rated Current 208 V 230 V 460 V 575 V Power Dissipation Dimensions Weight
N / H (A) N / H (HP) N / H (HP) N / H (HP) N / H (HP) N / H (W) W × H × D (mm) (kg)
ATS480D17Y 46373 46083 46145 10 / 7.5 46310 38 / 26 160 × 275 × 203 4.9
ATS480D22Y 22 / 17 46145 7.5 / 5 46310 20 / 15 54 / 39 160 × 275 × 203 4.9
ATS480D32Y 32 / 22 7.5 / 5 10 / 7.5 20 / 15 25 / 20 84 / 54 160 × 275 × 203 4.9
ATS480D38Y 38 / 32 10 / 7.5 — / 10 25 / 20 30 / 25 96 / 79 160 × 275 × 203 4.9
ATS480D47Y 47 / 38 — / 10 15 / — 30 / 25 40 / 30 122 / 96 160 × 275 × 203 4.9
ATS480D62Y 62 / 47 15 / — 20 / 15 40 / 30 50 / 40 181 / 133 190 × 290 × 247 8.3
ATS480D75Y 75 / 62 20 / 15 25 / 20 50 / 40 60 / 50 225 / 181 190 × 290 × 247 8.3
ATS480D88Y 88 / 75 25 / 20 30 / 25 60 / 50 75 / 60 270 / 225 190 × 290 × 247 8.3
ATS480C11Y 110 / 88 30 / 25 40 / 30 75 / 60 100 / 75 302 / 232 190 × 290 × 247 8.3
ATS480C14Y 140 / 110 40 / 30 50 / 40 100 / 75 125 / 100 366 / 286 200 × 340 × 272 12.4
ATS480C17Y 170 / 140 50 / 40 60 / 50 125 / 100 150 / 125 459 / 371 200 × 340 × 272 12.4
ATS480C21Y 210 / 170 60 / 50 75 / 60 150 / 125 200 / 150 560 / 448 320 × 380 × 277 18.2
ATS480C25Y 250 / 210 75 / 60 100 / 75 200 / 150 250 / 200 675 / 560 320 × 380 × 277 18.2
ATS480C32Y 320 / 250 100 / 75 125 / 100 250 / 200 300 / 250 882 / 675 320 × 380 × 277 18.2
ATS480C41Y 410 / 320 125 / 100 150 / 125 300 / 250 350 / 300 1319 / 997 400 × 670 × 314 51.4
ATS480C48Y 480 / 410 150 / 125 — / 150 350 / 300 400 / 350 1366 / 1152 400 × 670 × 314 51.4
ATS480C59Y 590 / 480 — / 150 200 / — 400 / 350 500 / 400 1711 / 1366 400 × 670 × 314 51.4
ATS480C66Y 660 / 590 200 / — 250 / 200 500 / 400 600 / 500 1938 / 1711 400 × 670 × 314 51.4
ATS480C79Y 790 / 660 250 / 200 300 / 250 600 / 500 800 / 600 2517 / 2053 770 × 890 × 329 115
ATS480M10Y 1000 / 790 350 / 250 350 / 300 800 / 600 1000 / 800 2845 / 2205 770 × 890 × 329 115
ATS480M12Y 1200 / 1045 400 / 350 450 / 350 1000 / 800 1200 / 1000 3472 / 2845 770 × 890 × 329 115

Wiring Diagram

Connection Configuration Reference

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